How to choose stretch film for industrial use?
Sep 04, 2025
Hey there! As a stretch film supplier, I get asked all the time about how to choose the right stretch film for industrial use. It's not as simple as it might seem, and there are a bunch of factors you need to consider. In this blog, I'm gonna walk you through the key things to think about when making your decision.
Understanding Your Needs
First off, you gotta understand what you'll be using the stretch film for. Different industrial applications have different requirements. For example, if you're wrapping pallets for shipping, you'll need a film that can hold the load securely during transit. On the other hand, if you're using it for protecting products in a warehouse, you might prioritize a film that's easy to apply and remove without leaving residue.
Types of Stretch Film
There are mainly two types of stretch film: cast and blown. Cast stretch film is made by extruding the plastic through a flat die. It has a smooth surface and is easy to unwind. It also offers good clarity, which can be useful if you need to see the products inside the wrap. Cast film is often used for lighter loads and applications where appearance matters. You can check out Pe Protective Film For Hard Surface for more info on protective films that might suit your needs.
Blown stretch film, on the other hand, is made by extruding the plastic through a circular die. It has a more textured surface and is generally stronger and more puncture-resistant than cast film. This makes it a great choice for heavy loads and applications where the film might be exposed to sharp edges or rough handling. If you're dealing with heavy or bulky items, blown film could be the way to go.
Thickness Matters
The thickness of the stretch film is another crucial factor. Thicker films are generally stronger and more durable, but they also cost more. You need to find the right balance between strength and cost. For light loads, a thinner film might be sufficient. But for heavy or irregularly shaped loads, you'll probably want a thicker film to ensure proper containment.
Stretchability
Stretchability refers to how much the film can be stretched without breaking. A higher stretchability means you can use less film to cover the same area, which can save you money in the long run. However, you also need to make sure that the film maintains its strength even after being stretched. Look for films with a good balance of stretchability and strength.
Adhesion
Adhesion is the ability of the film to stick to itself and the load. You want a film with enough adhesion to hold the load together, but not so much that it's difficult to unwind or remove. Some films have a self - adhering property, while others might require an additional adhesive. Consider the type of load and the handling conditions when choosing the adhesion level.


Color and Clarity
Color and clarity can also be important depending on your application. Clear films are great if you need to see the products inside the wrap, which is useful for inventory management or quality control. Colored films, like Pe Blue Protective Film, can be used for branding, identification, or to protect the products from UV light.
Environmental Considerations
In today's world, environmental concerns are becoming more and more important. Some stretch films are made from recyclable materials, which can be a great option if you're looking to reduce your environmental impact. There are also biodegradable films available, although they might be more expensive.
Compatibility with Equipment
If you're using automated stretch wrapping equipment, you need to make sure that the film is compatible with it. Different machines have different requirements in terms of film width, thickness, and stretchability. Using an incompatible film can lead to problems like jams, uneven wrapping, or poor load containment.
Cost - Effectiveness
Of course, cost is always a factor. You want to get the best value for your money. Consider the price per roll, but also think about the long - term costs. A more expensive film might save you money in the long run if it reduces product damage, requires less labor, or lasts longer.
Case Studies
Let's take a look at a couple of case studies to see how these factors play out in real - world scenarios.
Case 1: A Furniture Manufacturer
A furniture manufacturer needs to wrap their products for shipping. They have a mix of light and heavy furniture pieces. For the lighter items, they choose a cast stretch film with medium thickness and good clarity. This allows them to see the products inside the wrap and ensures a neat appearance. For the heavier items, they opt for a blown stretch film with high puncture resistance and strong adhesion. This helps to keep the furniture secure during transit and reduces the risk of damage.
Case 2: A Building Materials Supplier
A building materials supplier uses stretch film to wrap their products, such as tiles and bricks. They need a film that can withstand the rough handling and sharp edges of the materials. They choose a thick, blown stretch film with high stretchability and good adhesion. This film provides excellent load containment and protects the products from dust and moisture. You can find more about protective films for building materials at Protective Film for Building Materials.
Conclusion
Choosing the right stretch film for industrial use is a complex decision that involves considering multiple factors. By understanding your specific needs, the different types of films available, and the key properties like thickness, stretchability, adhesion, and more, you can make an informed choice that meets your requirements and budget.
If you're still not sure which stretch film is right for you, don't hesitate to reach out. We're here to help you find the perfect solution for your industrial packaging needs. Whether you have questions about our products, need a sample, or want to discuss your specific application, just drop us a line. We'll work with you to ensure that you get the best stretch film for your business.
References
- Packaging World Magazine
 - Industrial Packaging Association Reports
 
